When we first got word that we would be set up as a vendor with Wal-Mart in Department 3 (stationery), right off I started mentally picking out the new car that I would soon be purchasing with our profits. It's a good thing I didn't rush to the dealership checkbook in hand because I would have had to put a for sale sign on it about a month later. Getting an item listed at Wal-Mart (or any other mass merchandiser) does not necessarily result in a fast-track to riches.
First of all, since our products are "hot market" items with a limited shelf life (they're all sports championship-related), the buyers with whom we work leave it up to individual department managers, store managers and district managers to do the buying for our merchandise. This means that we have to get on the phone, hunt these people down and convince them that they want to buy our stuff. We don't get general orders for hundreds of stores at a time. Wal-Mart isn't the only one that works this way though--others have jumped on the wagon and handle certain products that way.
In our first experience with this we ran into some district managers who loved our stuff and placed huge orders for each of their stores. We were tickled as we happily sent the boxes off UPS. It all blew up in our face a month or so later when the fans' excitement wore off, the merchandise stopped selling and the returns started. At first it was just a box or two so we weren't that concerned but after a couple of weeks the floodgates had opened. Every day we would cringe to see the UPS truck pull up with more boxes from Wal-Mart stores. We started calling the managers and explaining that they couldn't just arbitrarily return merchandise (a lot which we could tell had never even been opened and put on the floor) but they disagreed. The general response was "Fine. Don't take the return. But I can guarantee that you won't do business again in this market." That has since happened with a couple of other big chains as well. In the end, we didn't want to risk losing our vendor numbers so we took the returns.
For a small company, this is a killer because usually, the merchant ends up paying the shipping back, plus a 10-12% "handling fee," which adds up pretty quick. We've seen several cases where some poor guy wound up owing money to Wal-Mart (or Walgreens, or CVS, etc.) because of the returns. Unfortunately, this is something that can not be avoided in a lot of cases, but there are a number of things that one can do to reduce the possibility of returns and minimize their impact on the bottom line. I'll talk about that more in my next post.